Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfacial region of the bimetal were studied. The results show that the optimized homogenization annealing process was 460℃for 24 h. After homogenization annealing, the Zn-rich phases and Al15(FeMn)3Si2phases were precipitated at the interface of the bimetal. The diffusion layer thickness of homogenized bimetal increased by 30 μm from 440 to480℃for 24 h, while it increased by 280 μm from 12 to 36 h at 460℃. The Vickers hardnessesat 6009 alloy side and interface of the bimetal decreased after homogenized annealing and grain coarsening was considered asthedominating softening mechanism.The hardness variation at 7050 alloy side was complicated due to the combined action of solution strengthening, dispersion strengthening and dissolution of reinforced phases.
6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.