Mg Al-layered double hydroxides(LDH) coatings were fabricated by the in-situ hydrothermal treatment method on the AA5005 aluminum alloy.The characteristics of the coatings were investigated by XRD,FT-IR,SEM and EDS.The effect of the p H value of the solution on the formation of the LDH coatings was studied.The optimum p H value of the solution was 10.0.The corrosion resistance of the LDH coatings was studied using potentiodynamic polarization tests and electrochemical impedance spectrum(EIS).The results demonstrate that the LDH coatings,characterized by platelets vertically to the substrate surface possess excellent corrosion resistance.The influence of the hydrothermal crystallization time on the corrosion resistance was evaluated.Prolonging the crystallization time can increase the corrosion resistance of the obtained LDH coatings.The anticorrosion mechanism of the LDH coatings was discussed.
Zinc calcium phosphate (Zn-Ca-P) coating and cerium-doped zinc calcium phosphate (Zn-Ca-Ce-P) coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), electron probe micro-analysis (EPMA) and scanning electron microscopy (SEM) together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite (Zn3(PO4)2·4H2O), Mg3(PO4)2 and Ca3(PO4)2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate (HER) with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.