The effect of Al-3Ti-0.2C-5Sr(wt%) grain refiner on the refining performance and modification of A356 alloy was investigated using optical microscope(OM).The morphology and crystal structure of ternary Al-Ti-Sr phases in Al-3Ti-0.2C-5Sr refiner were analyzed by scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The results show that the ternary Al-TiSr phases in Al-3Ti-0.2C-5Sr refiner can promote the grain refining efficiency of A356 alloy.The ternary Al-Ti-Sr phases co-exist in two morphologies,i.e.,blocky-like phase and surround-like phase,besides,which both have the same chemical composition of Al_(34)Ti_3Sr.The crystal structure of Al_(34)Ti_3Sr is face-centered cubic,and the lattice parameter is determined to be about 1.52 nm.
The quantitative phase-field simulations were reviewed on the processes of solidification of pure metals and alloys.The quantitative phase-field equations were treated in a diffuse thin-interface limit,which enabled the quantitative links between interface dynamics and model parameters in the quasi-equilibrium simulations.As a result,the quantitative modeling is more effective in dealing with microstructural pattern formation in the large scale simulations without any spurious kinetic effects.The development of the quantitative phase-field models in modeling the formation of microstructures such as dendritic structures,eutectic lamellas,seaweed morphologies,and grain boundaries in different solidified conditions was also reviewed with the purpose of guiding to find the new prospect of applications in the quantitative phase-field simulations.
Commercial A356 alloy was refined with a homemade Al-5Ti-0.25C-2RE master alloy, and the microstructure and macrostructure of the refined alloy were investigated. The results show that the grain refining effect of A356 is poor by the addition level of 0.5 wt% master alloy, but when the level reaches 3.0 wt% the grain can get a satisfactory refining effect. Dendrite of A356 can be effectively refined by addition of 0.5 wt% master alloy; however, the refining effect is not significantly improved by further increasing the addition of master alloy. Grain and dendrite refining effects are compared in this article, and the results show that the grain and dendrite exhibit different refining effects with the same addition level of master alloy. Dendrite is easier to reach the optimal refining effect than grain.
An Al-3Ti-0.2C-1RE grain refiner was prepared by in-situ reaction method.The microstructure was investigated by optical microscopy(OM),scanning electron microscopy(SEM) equipped with energy-dispersive spectrometry(EDS) and X-ray diffraction(XRD).The results show that the Al-3Ti-0.2C-1RE grain refiner is composed of α-Al,TiAl3,TiC and Ti2 Al20 Ce phases.Compared with Al-3Ti-0.2C refiner,the morphology of TiAl3 phase is changed and Ti2 Al20 Ce phases form with the addition of RE.Accordingly,the refining performance is improved.The phase forming process of the refiner is as follows: Blocky Ti2 Al20 Ce and fine blocky TiAl3 form in the melt at the initial stage of reaction,then the fine blocky TiAl3 gradually disappears,and the blocky Ti2 Al20 Ce grows bigger with the increase of holding time.The predominant mechanism to synthesize TiC particles is the reaction between high concentration of solute Ti atoms and graphite particles.
