Departing from the volume-averaging method,an overall solidification kinetic model for undercooled single-phase solid-solution alloys was developed to study the effect of back diffusion on the solidification kinetics.Application to rapid solidification of undercooled Ni-15%Cu(mole fraction) alloy shows that back diffusion effect has significant influence on the solidification ending temperature but possesses almost no effect on the volume fraction solidified during recalescence.Inconsistent with the widely accepted viewpoint of Herlach,solidification ends at a temperature between the predictions of Lever rule and Scheil's equation,and the exact value is determined by the effect of back diffusion,the initial undercooling and the cooling rate.
Based on the statistical analysis of blocking effect arising from anisotropic growth,the anisotropic effect on the kinetics of solid-state transformation was investigated.The result shows that the blocking effect leads to the retardation of transformation and then a regular behavior of varying Avrami exponent.Following previous analytical model,the formulations of Avrami exponent and effective activation energy accounting for blocking effect were obtained.The anisotropic effect on the transformation depends on two factors,non-blocking factor γ and blocking scale k,which directly acts on the dimensionality of growth.The effective activation energy is not affected by the anisotropic effect.The evolution of anisotropic effect with the fraction transformed is taken into account,showing that the anisotropic effect is more severe at the middle stage of transformation.
Rapid solidification of undercooled Ni-15%Cu (mole fraction) alloy was studied using glass fluxing and cyclic superheating. To show the effect of cooling history on the microstrucyure and microtexture evolution, the as-solidified samples were either cooled naturally or quenched into water after recalescence. At low undercooling, grain-refined microstructure has a random texture and a highly oriented texture without annealing twins for the case of naturally cooling and quenching, respectively. At high undercooling, a fully random texture as well as a number of annealing twins are observed, and recrystallization and grain growth independently happen on the cooling history. Fluid flow and recrystallization play an important role in the microtexture formation for grain refinement at both low and high undercooling.
Departing from an analytical phase transformation model, a new analytical approach to deduce transformed fraction for non-isothermal phase transformation was developed. In the new approach, the effect of the initial transformation temperature and the accurate "temperature integral" approximations are incorporated to obtain an extended analytical model. Numerical approach demonstrated that the extended analytical model prediction for transformed fraction and transformation rate is in good agreement with the exact numerical calculation. The new model can describe more precisely the kinetic behavior than the original analytical model, especially for transformation with relatively high initial transformation temperature. The kinetic parameters obtained from the new model are more accurate and reasonable than those from the original analytical model.