为快速、准确地响应加工中心用户的可用性需求,需要准确评估加工中心各组件对用户可用性需求的满足程度,从而有针对性地构建可用性保障机制。针对加工中心产品的用户可用性需求的特点,以及加工中心各组件间自相关关系,引入质量功能展开理论(Quality function deployment,QFD),建立可用性功能展开屋模型(Dynamic availability of the house,DHOA)。由于用户需求与加工中心各组件间的相关系数具有不确定性、呈区间数值的特点,采用区间灰关联分析与可用性功能展开融合方法,求解可用性功能展开模型的输出项,确定各组件对可用性需求重要度。以国产某型号加工中心为实例,验证该模型的合理性与有效性。
According to the subjectivity and fuzziness of analysis on failure mode severity about spindle system of machining center,an analysis model of the failure mode severity of such a system is proposed based on the new fault severity index system, improved analytic hierarchy process( IAHP) and entropy-based fuzzy comprehensive evaluation. IAHP and entropy methods are adopted to determine the comprehensive failure severity index weight. The evaluation result is obtained after the factor set,comment set,weight set,and other parameters are determined,and then the level of risk degree and numerical value order of every spindle system failure mode is given. By taking an example,we verify that the proposed method can quantify the qualitative problem comprehensively,obtain more accurate analysis results,and provide the theoretical reference for mechanization and sequencing of failure mode effect analysis in reliability analysis. The calculation results can also serve as the basis of failure mode,effects,and criticality analysis in the subsequent step.
A new method of system failure analysis was proposed. First, considering the relationships between the failure subsystems,the decision making trial and evaluation laboratory(DEMATEL) method was used to calculate the degree of correlation between the failure subsystems, analyze the combined effect of related failures, and obtain the degree of correlation by using the directed graph and matrix operations. Then, the interpretative structural modeling(ISM) method was combined to intuitively show the logical relationship of many failure subsystems and their influences on each other by using multilevel hierarchical structure model and obtaining the critical subsystems. Finally, failure mode effects and criticality analysis(FMECA) was used to perform a qualitative hazard analysis of critical subsystems, determine the critical failure mode, and clarify the direction of reliability improvement.Through an example, the result demonstrates that the proposed method can be efficiently applied to system failure analysis problems.
Combined Reliability distribution with correlation analysis,a new method has been proposed to make Reliability distribution where considering the elements about structure correlation and failure correlation of subsystems.Firstly,we make a sequence for subsystems by means of TOPSIS which comprehends the considerations of Reliability allocation,and introducing a Copula connecting function to set up a distribution model based on structure correlation,failure correlation and target correlation,and then acquiring reliability target area of all subsystems by Matlab.In this method,not only the traditional distribution considerations are concerned,but also correlation influences are involved,to achieve supplementing information and optimizing distribution.
