β-NiAl is a potential oxidation-resistant coating material to be operated at temperatures above 1 150 ℃. In this paper,β-NiAl coatings with 0-0.5 at% Dy are prepared by electron beam physical vapor deposition (EB-PVD). Transient oxidation behavior of the coatings is investigated. At 1 200 ℃, only stable α-Al2O3 phase is observed on the 0.05 at% doped coating, whereas the phase transfomlation from θ-Al2O3 to α-Al2O3 occurs in the 0.5 at% Dy doped coating during 1 h oxidation. At 1 100 ℃, all the coatings reveal the transient transformation of θ-α in the early 15 min and the transformation for the 0.05 at% Dy doped coating is completed within 45 min, much earlier than that for the 0.5 at% Dy doped coating. Overdoping of Dy retards the transformation of θ-α. The undoped and overdoped coatings reveal the whisker structure of θ-Al2O3 even after 20 h oxidation at 1 100 ℃, while the 0.05 at% Dy coating reveals typical granulated structure of α-Al2O3.
ZHAO Xiaoyu GUO Hongbo GAO Yuzhi WANG Shixing GONG Shengkai
The role of multicomponent rare earth oxides in phase stability, thermophysical properties and sintering for ZrO2-based thermal barrier coatings (TBCs) materials is investigated. 8YSZ codoped with 3 mol% Gd2O3 and 3 mol% Yb2O3 (GYb-YSZ) powders are synthesized by solid state reaction for 24 h at various temperatures. As temperature increases, stabilizers are dissolved into zirconia matrix gradually. Synthesized at 1 500 °C, GYb-YSZ is basically composed of cubic phase. GYb-YSZ exhibits excellent phase stability and sinters lower than 8YSZ by nearly three times. The thermal conductivity of GYb-YSZ is much lower than that of 8YSZ, and the thermal expansion coefficient of GYb-YSZ is comparable to that of 8YSZ. The influence of Gd2O3 and Yb2O3 co-doping on phase stability, thermal conductivity and sintering of 8YSZ is discussed.